Product Description

Products Description

3 Phase Ac Induction Motor is made of high quality cast iron.With optimized construction design,they can ensure the requirement of structure rigidity and intensity.Silicon steel plate is used in stator core and rotor core,it has good insulation on surface,low loss which ensures the higher efficiency.High quality insulation material combines the perfect insulation system which makes the insulation completely without clearance,high rigidity of the winding end,it can endure switching and reversing intensity,F class insulation makes the motor with higher heat stability and longer life.

 

 

We use die-casting technology to ensure the stable quality of the rotor and aesthetic appearance.

   The design of bearing and motor construction focuses on motor type,force on the motor,speed,lubricate type,including bearing,design of oil sea and lubricant etc.It has the advantage of credible performance and easy maintenance.For the frame size from 250 and below,we generally use closed bearing;frame size above 250 we use open type.Bearing.Regreasing can be done during running.Perfect primer ensures the motors with good apperance and the motors are durable.We can also use special corrosion protection coating.

 

 

 

 

Application:

  Supply power:voltage variable ±5%,frequency variable:±2%,combine voltage and frequency variable:±5%.

  The following as options or customers’ request:

 -Protection class IP56

 -Space heater

 -Heat protector

 -Vibration detector

 -Special mounting dimension and shaft dimension

 -Low vibration and low noise

 -Bearing thermometer PT100(frame size H180 and above)

 -Winding thermometer PT100

 -Special painting

 -Others

  • China Julante Motors Factory Advantages:

    • Prompt Quotation.
    • Competitive Price
    • Guaranteed Quality
    • Timely Delivery 
    • 100% Tested.
    • Sincere and Professional Service.
    • Outstanding Finishing Surface.
    • Strictly and Perfect Management is  guaranteed for  Production. 
    • Specialized in Manufacturing and Supplying a wide range of Electric Motors since year 2002. 
    • Have Rich Experience and Strong ability to Develop New Products.
    • Have Ability to Design the Products Based on Your Original Samples

    Manufacturing process:

    • Stamping of lamination
    • Rotor die-casting
    • Winding and inserting – both manual and semi-automatically
    • Vacuum varnishing
    • Machining shaft, housing, end shields, etc…
    • Rotor balancing
    • Painting – both wet paint and powder coating
    • Motor assembly
    • Packing
    • Inspecting spare parts every processing
    • 100% test after each process and final test before packing

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Application: Industrial
Speed: High Speed
Number of Stator: Three-Phase
Function: Driving
Casing Protection: Closed Type
Number of Poles: 2/4/6/8
Samples:
US$ 1500/Piece
1 Piece(Min.Order)

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Customization:
Available

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induction motor

Are there specific maintenance requirements for AC motors to ensure optimal performance?

Yes, AC motors have specific maintenance requirements to ensure their optimal performance and longevity. Regular maintenance helps prevent unexpected failures, maximizes efficiency, and extends the lifespan of the motor. Here are some key maintenance practices for AC motors:

  1. Cleaning and Inspection: Regularly clean the motor to remove dust, dirt, and debris that can accumulate on the motor surfaces and hinder heat dissipation. Inspect the motor for any signs of damage, loose connections, or abnormal noise/vibration. Address any issues promptly to prevent further damage.
  2. Lubrication: Check the motor’s lubrication requirements and ensure proper lubrication of bearings, gears, and other moving parts. Insufficient or excessive lubrication can lead to increased friction, overheating, and premature wear. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants.
  3. Belt and Pulley Maintenance: If the motor is coupled with a belt and pulley system, regularly inspect and adjust the tension of the belts. Improper belt tension can affect motor performance and efficiency. Replace worn-out belts and damaged pulleys as needed.
  4. Cooling System Maintenance: AC motors often have cooling systems such as fans or heat sinks to dissipate heat generated during operation. Ensure that these cooling systems are clean and functioning properly. Remove any obstructions that may impede airflow and compromise cooling efficiency.
  5. Electrical Connections: Regularly inspect the motor’s electrical connections for signs of loose or corroded terminals. Loose connections can lead to voltage drops, increased resistance, and overheating. Tighten or replace any damaged connections and ensure proper grounding.
  6. Vibration Analysis: Periodically perform vibration analysis on the motor to detect any abnormal vibrations. Excessive vibration can indicate misalignment, unbalanced rotors, or worn-out bearings. Address the underlying causes of vibration to prevent further damage and ensure smooth operation.
  7. Motor Testing: Conduct regular motor testing, such as insulation resistance testing and winding resistance measurement, to assess the motor’s electrical condition. These tests can identify insulation breakdown, winding faults, or other electrical issues that may affect motor performance and reliability.
  8. Professional Maintenance: For more complex maintenance tasks or when dealing with large industrial motors, it is advisable to involve professional technicians or motor specialists. They have the expertise and tools to perform in-depth inspections, repairs, and preventive maintenance procedures.

It’s important to note that specific maintenance requirements may vary depending on the motor type, size, and application. Always refer to the manufacturer’s guidelines and recommendations for the particular AC motor in use. By following proper maintenance practices, AC motors can operate optimally, minimize downtime, and have an extended service life.

induction motor

What are the common signs of AC motor failure, and how can they be addressed?

AC motor failure can lead to disruptions in various industrial and commercial applications. Recognizing the common signs of motor failure is crucial for timely intervention and preventing further damage. Here are some typical signs of AC motor failure and potential ways to address them:

  • Excessive Heat: Excessive heat is a common indicator of motor failure. If a motor feels excessively hot to the touch or emits a burning smell, it could signify issues such as overloaded windings, poor ventilation, or bearing problems. To address this, first, ensure that the motor is properly sized for the application. Check for obstructions around the motor that may be impeding airflow and causing overheating. Clean or replace dirty or clogged ventilation systems. If the issue persists, consult a qualified technician to inspect the motor windings and bearings and make any necessary repairs or replacements.
  • Abnormal Noise or Vibration: Unusual noises or vibrations coming from an AC motor can indicate various problems. Excessive noise may be caused by loose or damaged components, misaligned shafts, or worn bearings. Excessive vibration can result from imbalanced rotors, misalignment, or worn-out motor parts. Addressing these issues involves inspecting and adjusting motor components, ensuring proper alignment, and replacing damaged or worn-out parts. Regular maintenance, including lubrication of bearings, can help prevent excessive noise and vibration and extend the motor’s lifespan.
  • Intermittent Operation: Intermittent motor operation, where the motor starts and stops unexpectedly or fails to start consistently, can be a sign of motor failure. This can be caused by issues such as faulty wiring connections, damaged or worn motor brushes, or problems with the motor’s control circuitry. Check for loose or damaged wiring connections and make any necessary repairs. Inspect and replace worn or damaged motor brushes. If the motor still exhibits intermittent operation, it may require professional troubleshooting and repair by a qualified technician.
  • Overheating or Tripping of Circuit Breakers: If an AC motor consistently causes circuit breakers to trip or if it repeatedly overheats, it indicates a problem that needs attention. Possible causes include high starting currents, excessive loads, or insulation breakdown. Verify that the motor is not overloaded and that the load is within the motor’s rated capacity. Check the motor’s insulation resistance to ensure it is within acceptable limits. If these measures do not resolve the issue, consult a professional to assess the motor and its electrical connections for any faults or insulation breakdown that may require repair or replacement.
  • Decreased Performance or Efficiency: A decline in motor performance or efficiency can be an indication of impending failure. This may manifest as reduced speed, decreased torque, increased energy consumption, or inadequate power output. Factors contributing to decreased performance can include worn bearings, damaged windings, or deteriorated insulation. Regular maintenance, including lubrication and cleaning, can help prevent these issues. If performance continues to decline, consult a qualified technician to inspect the motor and perform any necessary repairs or replacements.
  • Inoperative Motor: If an AC motor fails to operate entirely, there may be an issue with the power supply, control circuitry, or internal motor components. Check the power supply and connections for any faults or interruptions. Inspect control circuitry, such as motor starters or contactors, for any damage or malfunction. If no external faults are found, it may be necessary to dismantle the motor and inspect internal components, such as windings or brushes, for any faults or failures that require repair or replacement.

It’s important to note that motor failure causes can vary depending on factors such as motor type, operating conditions, and maintenance practices. Regular motor maintenance, including inspections, lubrication, and cleaning, is essential for early detection of potential failure signs and for addressing issues promptly. When in doubt, it is advisable to consult a qualified electrician, motor technician, or manufacturer’s guidelines for appropriate troubleshooting and repair procedures specific to the motor model and application.

induction motor

What is an AC motor, and how does it differ from a DC motor?

An AC motor, also known as an alternating current motor, is a type of electric motor that operates on alternating current. It converts electrical energy into mechanical energy through the interaction of magnetic fields. AC motors are widely used in various applications, ranging from household appliances to industrial machinery. Here’s a detailed explanation of what an AC motor is and how it differs from a DC motor:

AC Motor:

An AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. These windings are typically made of copper wire and are arranged in specific configurations to create a rotating magnetic field when energized by an alternating current. The rotor, on the other hand, is the rotating part of the motor and is typically made of laminated steel cores with conducting bars or coils. The rotor windings are connected to a shaft, and their interaction with the rotating magnetic field produced by the stator causes the rotor to rotate.

The operation of an AC motor is based on the principles of electromagnetic induction. When the stator windings are energized with an AC power supply, the changing magnetic field induces a voltage in the rotor windings, which in turn creates a magnetic field. The interaction between the rotating magnetic field of the stator and the magnetic field of the rotor produces a torque, causing the rotor to rotate. The speed of rotation depends on the frequency of the AC power supply and the number of poles in the motor.

DC Motor:

A DC motor, also known as a direct current motor, operates on direct current. Unlike an AC motor, which relies on the interaction of magnetic fields to generate torque, a DC motor uses the principle of commutation to produce rotational motion. A DC motor consists of a stator and a rotor, similar to an AC motor. The stator contains the stator windings, while the rotor consists of a rotating armature with coils or permanent magnets.

In a DC motor, when a direct current is applied to the stator windings, a magnetic field is created. The rotor, either through the use of brushes and a commutator or electronic commutation, aligns itself with the magnetic field and begins to rotate. The direction of the current in the rotor windings is continuously reversed to ensure continuous rotation. The speed of a DC motor can be controlled by adjusting the voltage applied to the motor or by using electronic speed control methods.

Differences:

The main differences between AC motors and DC motors are as follows:

  • Power Source: AC motors operate on alternating current, which is the standard power supply in most residential and commercial buildings. DC motors, on the other hand, require direct current and typically require a power supply that converts AC to DC.
  • Construction: AC motors and DC motors have similar construction with stators and rotors, but the design and arrangement of the windings differ. AC motors generally have three-phase windings, while DC motors can have either armature windings or permanent magnets.
  • Speed Control: AC motors typically operate at fixed speeds determined by the frequency of the power supply and the number of poles. DC motors, on the other hand, offer more flexibility in speed control and can be easily adjusted over a wide range of speeds.
  • Efficiency: AC motors are generally more efficient than DC motors. AC motors can achieve higher power densities and are often more suitable for high-power applications. DC motors, however, offer better speed control and are commonly used in applications that require precise speed regulation.
  • Applications: AC motors are widely used in applications such as industrial machinery, HVAC systems, pumps, and compressors. DC motors find applications in robotics, electric vehicles, computer disk drives, and small appliances.

In conclusion, AC motors and DC motors differ in their power source, construction, speed control, efficiency, and applications. AC motors rely on the interaction of magnetic fields and operate on alternating current, while DC motors use commutation and operate on direct current. Each type of motor has its advantages and is suited for different applications based on factors such as power requirements, speed control needs, and efficiency considerations.

China manufacturer High Quality 0.75HP 1HP 1.5HP 2HP Single-Phase Three-Phase AC Electric Induction Motor for Crusher Conveyor Pump   supplier China manufacturer High Quality 0.75HP 1HP 1.5HP 2HP Single-Phase Three-Phase AC Electric Induction Motor for Crusher Conveyor Pump   supplier
editor by CX 2024-03-29