Item Description

Item Description

Characteristic: 

A. Substantial electrical power variety from 75W to 15KW
B. Dia: 57mm-180mm
C. Simple for velocity & direction adjustment
D. Abundant inventory and quick shipping time in ten operating days
E. Strong stability for driver/controller
F. Life span above steady ten thousand several hours
G. IP65 defense rank is accessible for us
H. Over ninety% enery efficiency motor is available
I. 3D file is accessible if clients required
K.Large-performance and secure matching driver and controller

Δ Kindly remind: As diverse clients could require distinct motor parameter for fitting your products. If under motor cannot suit your want, please kindly deliver inquiry to us with information for rated energy or torque,rated speed, and rated voltage for our new measurement drawing producing for you. Simply click Right here to speak to me. Thanks a good deal!

Proportions (Unit: mm )
Mounting screws are included with gear head.

Gearbox Specification:

Gearbox Kind

PLF90/PLE90

ZPLF90/ZPLE90

Deceleration phase

one

2

3

1

2

3

Size

153

176.five

199.five

187.5

222

245.5

Reduction ratio

Stage 1: 3, 4, 5, 7, 10
Amount 2: sixteen, 20, twenty five, 28, 35, forty, 70
Degree 3: 64, 80, a hundred, a hundred twenty five, 140, a hundred seventy five, two hundred, 250, 280, 350

86mm 450W BLDC motor with PLF90/PLE90 Planetary Gearbox 

Other Specification Sort: 
Δ Motor interface, Voltage, Velocity can be tailored.

For Much more Details Of Solution Specifications,
You should Click listed here make contact with us for current size drawing if you have other different parameter necessary. Many thanks

A lot more Motor Flange Measurement

Δ A lot more Motor Flange Measurement to select, if you want other size. Welcome to contact us to custom.

BLDC Motor with Gearbox Variety

Organization Profile

DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. Right after twelve years’ creative imagination and development, we became 1 of the foremost large-tech companies in China in dc motor business.

We focus in higher precision micro dc equipment motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers and so forth. And we produce brushless dc motor and controller with broad energy variety from 5 watt to twenty kilowatt also dc servo motor energy range from fifty watt to 10 kilowatt. They are commonly employed in computerized guided automobile , robots, lifting equipment,cleaning device, health-related tools, packing machinery, and numerous other industrial computerized equipments.

With a plant spot of 4000 square meters, we have built our very own supply chain with substantial high quality manage normal and handed ISO9001 certificate of good quality system.

With a lot more than 10 engineers for brushless dc motor and controllers’ investigation and advancement, we very own sturdy independent design and style and improvement capacity. Custom made-created motors and controllers are extensively approved by us. At the identical time, we have engineers who can talk fluent English. That makes we can provide intime soon after-sales help and guidance smoothly for our customers.

Our motors are exported throughout the world, and above 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are hunting ahead to establishing extended-expression company partnership together with you for mutual organization success.

FAQ

Q1: What sort motors you can supply?
A1: For now, we largely supply permanent magnet brushless dc motor, dc equipment motor, micro dc motor, planetary equipment motor, dc servo motor, brush dc motors, with diameter selection from 16 to 220mm,and electrical power assortment from 5W to 20KW.

Q2: Is there a MOQ for your motors?
A2: No. we can settle for 1 pcs for sample making for your testing,and the price tag for sample creating will have ten% to 30% difference than bulk cost based mostly on distinct type.

Q3: Could you send me a cost record?
A3: For all of our motors, they are customized based mostly on different needs like electrical power, voltage, equipment ratio, rated torque and shaft diameter and so forth. The cost also may differ in accordance to distinct order qty. So it truly is difficult for us to offer a value list.
If you can share your comprehensive specification and get qty, we’ll see what supply we can provide.

This fall: Are you motors reversible?
A4: Sure, almost all dc and ac motor are reversible. We have technical folks who can educate how to get the operate by different wire link.

Q5: Is it achievable for you to create new motors if we provide the tooling value?
A5: Yes. You should kindly share the comprehensive needs like efficiency, dimensions, once-a-year amount, goal price and so forth. Then we will make our evaluation to see if we can prepare or not.

Q6:How about your supply time?
A6: For micro brush dc equipment motor, the sample supply time is 2-5 times, bulk supply time is about fifteen-20 times, relies upon on the order qty.
For brushless dc motor, the sample produce time is about 10-15 days bulk time is fifteen-twenty times.
Pleasecontact us for last reference.

Q7:What is actually your warranty conditions?
A6: A single 12 months

Application: Universal, Industrial, Household Appliances, Power Tools, Pump
Operating Speed: Adjust Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8

###

Samples:
US$ 178/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Gearbox Type
PLF90/PLE90
ZPLF90/ZPLE90
Deceleration stage
1
2
3
1
2
3
Length
153
176.5
199.5
187.5
222
245.5
Reduction ratio
Level 1: 3, 4, 5, 7, 10
Level 2: 16, 20, 25, 28, 35, 40, 70
Level 3: 64, 80, 100, 125, 140, 175, 200, 250, 280, 350
Application: Universal, Industrial, Household Appliances, Power Tools, Pump
Operating Speed: Adjust Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8

###

Samples:
US$ 178/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Gearbox Type
PLF90/PLE90
ZPLF90/ZPLE90
Deceleration stage
1
2
3
1
2
3
Length
153
176.5
199.5
187.5
222
245.5
Reduction ratio
Level 1: 3, 4, 5, 7, 10
Level 2: 16, 20, 25, 28, 35, 40, 70
Level 3: 64, 80, 100, 125, 140, 175, 200, 250, 280, 350

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

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editor by czh 2023-01-04