Product Description

Product Description

 

Stepper motors, AC servo motors and brushless DC motors are avaiable to customized for the world, NEMA 11, 14, 16, 17, 23, 24, 34 stepper motor, 50W, 100W, 200W, 400W, 500W, 750W, 1000W, 1200W AC servo motor, and brushless DC motor are all included. 

The derived products are widely used in ATM machines, digital scanners, stylus printers, plotters, slot machines, CD-ROM drivers, stage lighting, camera lenses, CNC machines, medical machines, 3D printers for industry and our life. 

All the derived products of us can be customized for your needs.  

 

Performance and parameters can be customized, just simply send your motor diagram or samples to us, the best price will be sent to you soon for your reference 

Product Parameters

1

Number of Phase

2

2

Step Angle

1.8°±5%

3

Step Angle

15 kg.cm

4

Holding Torque

3.3 VDC

5

Voltage

3.0 A

6

Current

1.1 ±10%

7

Phase Resistance (20C)

2.3±20%mH

8

Phase Inductance(1KHz

g·cm2

9

Rotor Inertia

100M2 500VDC

10

Insulation Resistance

B(130C)

11

Insulation Class

-20C to50C

12

Ambient Temperature

15% to 95%

13

Ambient Humidity

Approx 1.1 kg

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Application: Universal
Speed: Variable Speed
Number of Stator: Three-Phase
Function: Driving
Casing Protection: Protection Type
Number of Poles: 4
Samples:
US$ 120/Piece
1 Piece(Min.Order)

|

Customization:
Available

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3 phase motor

What are the key components of a typical 3-phase motor?

A typical 3-phase motor consists of several key components that work together to convert electrical energy into mechanical energy. Here’s a detailed explanation of the key components of a typical 3-phase motor:

  • Stator: The stator is the stationary part of the motor and contains the core, windings, and other structural components. It consists of a laminated iron core with slots where the motor windings are placed. The stator windings are connected to the power supply and create a rotating magnetic field when energized.
  • Rotor: The rotor is the rotating part of the motor and is located inside the stator. It consists of a laminated iron core with conductive bars or coils embedded in it. The rotor is designed to rotate within the magnetic field generated by the stator windings. The interaction between the stator’s rotating magnetic field and the rotor’s conductive elements induces currents in the rotor, creating a torque that drives the rotation of the motor.
  • Windings: The windings are conductive coils of wire that are wound around the stator slots. In a 3-phase motor, there are typically three sets of windings, each spaced 120 degrees apart. These windings are designed to carry the three-phase alternating current (AC) from the power supply. The arrangement and connection of the windings create a rotating magnetic field in the motor, which interacts with the rotor to produce torque and rotation.
  • Power Supply Connections: The motor has terminals or leads for connecting it to the three-phase power supply. The power supply connections are typically labeled as L1, L2, and L3, corresponding to the three phases of the power supply. These connections provide the alternating current required to energize the stator windings and create the rotating magnetic field.
  • Bearings: Bearings are used to support the rotor and allow it to rotate smoothly within the stator. The motor typically has two bearings, one at each end of the rotor shaft. These bearings reduce friction and enable the efficient transfer of rotational motion from the rotor to the motor’s load.
  • Shaft: The shaft is a cylindrical component that extends from the rotor and serves as the mechanical link between the motor and the load. The shaft transfers the rotational motion generated by the motor to the connected equipment or machinery.
  • Housing or Frame: The motor is enclosed in a housing or frame that provides protection and support for the internal components. The housing is typically made of a durable material such as metal or plastic and is designed to withstand the operating conditions of the motor.
  • Cooling System: Many 3-phase motors incorporate a cooling system to dissipate heat generated during operation. This may include cooling fins on the motor housing, fan blades attached to the rotor shaft, or a separate cooling fan. Efficient cooling is essential to maintain optimal motor performance and prevent overheating.

These are the key components of a typical 3-phase motor. Each component plays a crucial role in the motor’s operation, from generating the rotating magnetic field to transferring mechanical energy to the load. Understanding these components is essential for troubleshooting, maintenance, and proper operation of 3-phase motors.

3 phase motor

How do manufacturers ensure the quality and reliability of 3-phase motors?

Manufacturers employ various measures and processes to ensure the quality and reliability of 3-phase motors. Here’s a detailed explanation of the key practices manufacturers follow:

  • Design and Engineering: Manufacturers invest significant effort in the design and engineering phases of motor development. They employ experienced engineers who design the motors to meet specific performance, efficiency, and reliability requirements. Advanced computer-aided design (CAD) software and simulation tools are used to optimize motor designs and ensure compatibility with intended applications.
  • Material Selection: High-quality materials are crucial for the durability and performance of 3-phase motors. Manufacturers carefully select materials that can withstand the mechanical stresses, electrical loads, and environmental conditions the motors may encounter. This includes choosing appropriate insulation materials, conductors, bearings, and other components to ensure long-term reliability.
  • Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers adhere to industry standards and best practices, such as ISO 9001 certification, to maintain high manufacturing standards. Automated assembly lines, precision machining, and rigorous quality control inspections are employed to minimize variations and defects during production.
  • Testing and Quality Control: Thorough testing is performed at various stages of motor production to verify performance, electrical characteristics, and reliability. Manufacturers conduct tests such as insulation resistance testing, high-potential (hipot) testing, vibration testing, temperature rise testing, and load testing. These tests help identify any potential issues and ensure that motors meet or exceed specified standards and performance criteria.
  • Quality Assurance Systems: Manufacturers implement robust quality assurance systems to monitor and control the entire manufacturing process. This includes implementing quality management systems (QMS) and continuous improvement methodologies, such as Six Sigma or lean manufacturing, to identify areas for enhancement and minimize defects. Regular audits and inspections are conducted to ensure compliance with quality standards and customer requirements.
  • Certifications and Compliance: Reputable manufacturers ensure that their 3-phase motors comply with relevant industry standards and certifications. These can include compliance with standards such as NEMA (National Electrical Manufacturers Association) or IEC (International Electrotechnical Commission), as well as safety certifications like UL (Underwriters Laboratories) or CSA (Canadian Standards Association). Compliance with these standards ensures that the motors meet essential electrical and mechanical safety requirements.
  • Reliability Testing: Manufacturers subject 3-phase motors to extensive reliability testing to simulate real-world operating conditions and verify their performance under various stress factors. This includes testing for endurance, temperature cycling, humidity exposure, voltage fluctuations, and other environmental factors that the motors may encounter during their lifespan. Reliability testing helps identify and address any potential issues before the motors reach the market.
  • Supplier Qualification: Manufacturers carefully select and qualify their suppliers to ensure the quality and consistency of components used in the motor’s construction. Suppliers are evaluated based on their manufacturing capabilities, quality control processes, and adherence to industry standards. Regular supplier audits and performance evaluations are conducted to maintain the desired level of quality in the supply chain.
  • Customer Feedback and Warranty: Manufacturers value customer feedback and utilize it to further improve the quality and reliability of their 3-phase motors. They provide warranties and after-sales support to address any issues that may arise during the motor’s operational lifespan. By actively engaging with customers and addressing their concerns, manufacturers can continuously enhance their products and ensure customer satisfaction.

By following these practices, manufacturers strive to deliver high-quality and reliable 3-phase motors that meet the demanding requirements of various applications. These measures help ensure that the motors perform optimally, have a long lifespan, and provide reliable operation in diverse industrial and commercial settings.

3 phase motor

What role do 3-phase motors play in the efficiency of HVAC systems?

3-phase motors play a crucial role in enhancing the efficiency of HVAC (Heating, Ventilation, and Air Conditioning) systems. Here’s a detailed explanation of their contribution:

  • Air Handling Units (AHUs):
    • 3-phase motors are commonly used in HVAC systems to power the fans in air handling units (AHUs). These fans circulate and distribute conditioned air throughout the building.
    • The use of 3-phase motors in AHUs allows for efficient and reliable operation. They can deliver the necessary airflow at varying static pressures, ensuring optimal air distribution and ventilation in different zones of the building.
  • Chillers and Cooling Towers:
    • In large-scale HVAC systems, 3-phase motors are utilized in chillers and cooling towers. These components are responsible for cooling the water used in the HVAC system.
    • Efficient 3-phase motors drive the compressors and fans in chillers and cooling towers, enabling effective heat transfer and temperature control. This results in improved energy efficiency and cooling performance of the HVAC system.
  • Variable Air Volume (VAV) Systems:
    • 3-phase motors are often employed in Variable Air Volume (VAV) systems, which allow for individual control of airflow in different zones or rooms of a building.
    • By using 3-phase motors in VAV systems, the air volume can be easily adjusted to meet the specific cooling or heating demands of each zone. This enables precise temperature control, reduces energy wastage, and enhances overall HVAC system efficiency.
  • Energy-Saving Measures:
    • 3-phase motors in HVAC systems can be integrated with energy-saving measures to improve efficiency. For example, they can be paired with variable frequency drives (VFDs), which allow for the modulation of motor speed and power consumption based on actual needs.
    • VFDs control the speed of 3-phase motors, ensuring that they operate at optimal speeds for different load conditions. This results in significant energy savings, as motors consume less power when operating at lower speeds.
  • Reliability and Durability:
    • HVAC systems require reliable and durable components to ensure continuous operation. 3-phase motors are known for their robust construction and ability to withstand the demanding conditions typically found in HVAC applications.
    • The reliability of 3-phase motors minimizes the risk of motor failures and unexpected downtime, allowing HVAC systems to operate efficiently and maintain occupant comfort.

Overall, 3-phase motors play a critical role in enhancing the efficiency of HVAC systems. They power the fans, compressors, and pumps, enabling effective air distribution, temperature control, and heat transfer. Their integration with energy-saving measures further optimizes energy consumption, resulting in improved overall HVAC system efficiency and reduced operating costs.

China best Canopen Low Noise NEMA17 2 Phase 0.7n. M 24-48V 2500 Wire Encoder Brushless Closed Loop Integrated Stepper Motor with Driver Kit   vacuum pump brakesChina best Canopen Low Noise NEMA17 2 Phase 0.7n. M 24-48V 2500 Wire Encoder Brushless Closed Loop Integrated Stepper Motor with Driver Kit   vacuum pump brakes
editor by CX 2024-05-16