Banbury Internal Mixer Machine Dispersion Rubber Internal Mixer Machine

banbury internal mixer device/dispersion rubber internal mixer device

Mixing chamber:

It consists of a “W” condition physique and two side boards produced of higher good quality metal plates by implies of extrusion forming and welding, which are jacked to consider the stream of cooling water or steam. It is plated with tough chrome on its inside partitions.

Thermal Resistance:

There is a plug-in thermal resistance in center part of the base of the chamber to be linked to electrical program to examine and screen the temperate.


It is designed to the hollow blades of Banbury type. The hollows are linked with axial gap of rotor shaft utilised as cooling or heating passage. The best edges of blades and the conclude faces of ~ rotor shaft are surface welded with cobalt-base difficult alloy and grinding, then plating with tough chrome and sharpening.

Cooling/heating program:

A widespread piping method is adopted for possibly cooling or heating substance in mixing procedure. Through the method cooling h2o or steam is fed in 3 approaches to the cavities of the rotors blades, the mixing chamber and the best ram.

Tilting mechanism:

It consists of a rotor with brake, cycloidal gear reducer, TP variety worm and worm gear, and many others…It is ready to actuate the mixing chamber tilting by 140° Close to the front rotors.

Dust sealing gadget:

At the joint between the leading of the mixing chamber and the cantilevered arm of the device frame, the dust sealing assemblies with curved slotted partings are utilized obtaining an exceptional and trustworthy sealing function.
The stop experience of the rotor is sealed by stop contact sealing with nor oil-lubrication and is seals well and is wear-resistant and tough.

Primary driving method:

The portion is made up with principal motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with operating face a single other.

Pneumatic control method:(the motor is Siemens manufacturer)

Pneumatic manage technique is controlled by XG purchase. The bi-directional air cylinder tends to make the ram up or down. In case the over load takes place in the mixing chamber, the leading ram can be elevated routinely or manually if required, so as to shield motor from overload.

CZPT manage method:

CZPTed PLC gadget and electric handle elements which are all imported items or imported technology products are adopted in the electrical control method as to raise control reliability.

Positive aspects:

(1)Greatest Dispersion & High Manufacturing

CZPT blades, proper clearance & high cooling influence provides outstanding dispersion , Its production is 4 to 5 times  thus preserving on labor and  the electrical power about 30%.

(2)No Foundation Need

The Kneader has a common mattress plate for all elements and not need foundation. 

(three)Simple Cleaning & Colour Change

Mixing chamber can be tilted which enables simple cleaning, due to the fact of this, diverse colored compounds can be made CZPT trouble.
About us:
We,HangCZPT Develop CZPT Industry Co., Ltd.make good high quality rubber device, from components to producing, we use the good quality substance, complete management method, also excellent soon after sale support, we hope to be one reliable factory for you!

CZPT Parameters: 

Internal Mixer Design No. X(S)N-35×30 X(S)N-55×30 X(S)N-75×30 X(S)N-110×30
Total quantity of mixing chamber(L) 75 a hundred twenty five a hundred and seventy 250
Operating volume of mixing chamber(L) 35 fifty five seventy five a hundred and ten
Driving motor electricity(kW) fifty five seventy five 110 185
Tilting motor power(kW) two.two two.two 4 5.five
Tilting angle(°) one hundred forty one hundred forty a hundred and forty a hundred and forty
Rotational speed of the rotor (front /rear)(r/min) thirty/24.five thirty/24.five 30/24.5 thirty/24.5
Force of compressed air(MPa) .five~.eight .six~.eight .6~.8 .6~.8
Capacity of compressed air(m3/min) ≥0.nine ≥1.   ≥ one.   ≥1.five
Force of cooling drinking water (rubber mixing )(MPa) .3~.four .3~.four .three~.4 .three~.4
Stress of heating steam (plastics mixing )(MPa) .five~.8 .five~.eight .five~.eight .5~.8
Dimensions(L * W *H)(mm) 3200*1900*2950 3230*1927*2958 3325*2615*3105 4075*2712*3580
Gross bodyweight(t) ~6.3 ~seven.1 ~9.5 ~fourteen.9


Banbury Internal Mixer Machine Dispersion Rubber Internal Mixer Machine